• ISSN 0258-2724
  • CN 51-1277/U
  • EI Compendex
  • Scopus
  • Indexed by Core Journals of China, Chinese S&T Journal Citation Reports
  • Chinese S&T Journal Citation Reports
  • Chinese Science Citation Database
Volume 58 Issue 6
Dec.  2023
Turn off MathJax
Article Contents
WANG Peng, TAO Gongquan, YANG Xiaoxuan, XIE Chenxi, LI Wei, WEN Zefeng. Analysis of Polygonal Wear Characteristics of Chinese High-Speed Train Wheels[J]. Journal of Southwest Jiaotong University, 2023, 58(6): 1357-1365. doi: 10.3969/j.issn.0258-2724.20210777
Citation: WANG Peng, TAO Gongquan, YANG Xiaoxuan, XIE Chenxi, LI Wei, WEN Zefeng. Analysis of Polygonal Wear Characteristics of Chinese High-Speed Train Wheels[J]. Journal of Southwest Jiaotong University, 2023, 58(6): 1357-1365. doi: 10.3969/j.issn.0258-2724.20210777

Analysis of Polygonal Wear Characteristics of Chinese High-Speed Train Wheels

doi: 10.3969/j.issn.0258-2724.20210777
  • Received Date: 12 Oct 2021
  • Rev Recd Date: 23 Nov 2021
  • Available Online: 03 Jan 2023
  • Publish Date: 25 Nov 2021
  • Wheel out-of-roundness (OOR), which is commonly observed on the wheels of Chinese high-speed trains, has a significant influence on the vehicle ride comfort and operation safety. From 2011 to 2020, 30500 wheels of nine types of high-speed trains were selected for tests and the wheel OOR was measured. The tested high-speed trains operated on 12 high-speed railway lines with different operating speeds, including operating speeds of 200, 250, 300, and 350 km/h. The characteristics of the wheel OOR were analyzed to determine the development rules for wheel polygonal wear of high-speed EMUs in China. The key factors that affect the wheel polygon wear were analyzed, including the wheelbase, track structure, and abrasive block. The test results show that the dominant harmonic orders of the wheel polygonal wear range from 10th to 30th order. The corresponding wavelengths of the 10th–30th-order polygonization are 90–288 mm, with a wheel polygonal wear of 100‒178 mm being the most severe. The analysis of the key factors that affect the wheel polygonal wear shows that the wheelbase, fastening stiffness, and ambient temperature are closely related to the formation of wheel polygonal wear. By improving the matching relationship between the abrasive block and the wheel tread, the transverse and circumferential wear is minimized and the roughness level of the high-order polygonal wear is reduced by 60% at most.

     

  • loading
  • [1]
    陶功权,周小江,周业明,等. B型地铁车轮失圆问题分析[J]. 机械工程学报,2020,56(14): 152-160. doi: 10.3901/JME.2020.14.152

    TAO Gongquan, ZHOU Xiaojiang, ZHOU Yeming, et al. Analysis of the wheel out-of-roundness of type B metro train[J]. Journal of Mechanical Engineering, 2020, 56(14): 152-160. doi: 10.3901/JME.2020.14.152
    [2]
    TAO G Q, WANG L F, WEN Z F, et al. Measurement and assessment of out-of-round electric locomotive wheels[J]. Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 2018, 232(1): 275-287. doi: 10.1177/0954409716668210
    [3]
    金学松,吴越,梁树林,等. 车轮非圆化磨耗问题研究进展[J]. 西南交通大学学报,2018,53(1): 1-14. doi: 10.3969/j.issn.0258-2724.2018.01.001

    JIN Xuesong, WU Yue, LIANG Shulin, et al. Mechanisms and countermeasures of out-of-roundness wear on railway vehicle wheels[J]. Journal of Southwest Jiaotong University, 2018, 53(1): 1-14. doi: 10.3969/j.issn.0258-2724.2018.01.001
    [4]
    TAO G Q, WEN Z F, JIN X S, et al. Polygonisation of railway wheels: a critical review[J]. Railway Engineering Science, 2020, 28(4): 317-345. doi: 10.1007/s40534-020-00222-x
    [5]
    刘佳,韩健,肖新标,等. 高速车轮非圆化磨耗对轴箱端盖异常振动影响初探[J]. 机械工程学报,2017,53(20): 98-105. doi: 10.3901/JME.2017.20.098

    LIU Jia, HAN Jian, XIAO Xinbiao, et al. Influence of wheel non-circular wear on axle box cover abnormal vibration in high-speed train[J]. Journal of Mechanical Engineering, 2017, 53(20): 98-105. doi: 10.3901/JME.2017.20.098
    [6]
    ZHANG J, HAN G X, XIAO X B, et al. Influence of wheel polygonal wear on interior noise of high-speed trains[J]. Journal of Zhejiang University—Science A (Applied Physics & Engineering), 2014, 15(12): 1002-1018.
    [7]
    HU W G, LIU Z M, LIU D K, et al. Fatigue failure analysis of high speed train gearbox housings[J]. Engineering Failure Analysis, 2017, 73: 57-71. doi: 10.1016/j.engfailanal.2016.12.008
    [8]
    彭来先,韩健,初东博,等. 高速动车组垂向止挡异常振动特性及成因分析[J]. 机械工程学报,2019,55(12): 121-127. doi: 10.3901/JME.2019.12.121

    PENG Laixian, HAN Jian, CHU Dongbo, et al. Analysis of abnormal vibration characteristics and causes of vertical block in high-speed EMU[J]. Journal of Mechanical Engineering, 2019, 55(12): 121-127. doi: 10.3901/JME.2019.12.121
    [9]
    肖俊恒,闫子权,涂英辉,等. 轮轨振动对高铁扣件伤损的影响分析[J]. 中国铁路,2017(11): 10-14. doi: 10.19549/j.issn.1001-683x.2017.11.010

    XIAO Junheng, YAN Ziquan, TU Yinghui, et al. On impact of wheel-rail vibration on HSR fastener damage[J]. China Railway, 2017(11): 10-14. doi: 10.19549/j.issn.1001-683x.2017.11.010
    [10]
    PALLGEN G. Unrunde rader an eisenbahnfahraeugen[J]. Der Eisenbahningenieur, 1998, 49(1): 56-60.
    [11]
    JOHANSSON A. Out-of-round railway wheels—assessment of wheel tread irregularities in train traffic[J]. Journal of Sound and Vibration, 2006, 293(3/4/5): 795-806.
    [12]
    QU S, ZHU B, ZENG J, et al. Experimental investigation for wheel polygonisation of high-speed trains[J]. Vehicle System Dynamics, 2021, 59(10): 1573-1586. doi: 10.1080/00423114.2020.1772984
    [13]
    WU Y, DU X, ZHANG H J, et al. Experimental analysis of the mechanism of high-order polygonal wear of wheels of a high-speed train[J]. Journal of Zhejiang University—Science A (Applied Physics & Engineering), 2017, 18(8): 579-592. doi: 10.1631/jzus.A1600741
    [14]
    CAI W B, CHI M R, WU X W, et al. Experimental and numerical analysis of the polygonal wear of high-speed trains[J]. Wear, 2019, 440/441: 1-12.
    [15]
    金学松,吴越,梁树林,等. 高速列车车轮多边形磨耗、机理、影响和对策分析[J]. 机械工程学报,2020,56(16): 118-136. doi: 10.3901/JME.2020.16.118

    JIN Xuesong, WU Yue, LIANG Shulin, et al. Characteristics, mechanism, influences and countermeasures of polygonal wear of high-speed train wheels[J]. Journal of Mechanical Engineering, 2020, 56(16): 118-136. doi: 10.3901/JME.2020.16.118
    [16]
    European Committee for Standardization. Railway applications-acoustics-rail and wheel roughness measurement related to noise generation: EN 15610[S]. Brussels: CEN-CENELEC Management Centre, 2019.
    [17]
    翟志浩,和振兴. 极寒环境下铁路扣件新型网孔式弹性垫板动力性能及影响研究[J]. 中国科学:技术科学,2020,50(2): 235-244.

    ZHAI Zhihao, HE Zhenxing. Research on dynamic performance and influence of new mesh-hole elastic pads for railway fasteners in an extremely cold environment[J]. Scientia Sinica (Technologica), 2020, 50(2): 235-244.
    [18]
    乔青峰,李明星,赵晓男,等. 研磨子抑制高速列车车轮多边形磨耗的机理研究[J]. 摩擦学学报,2020,40(2): 234-239. doi: 10.16078/j.tribology.2019037

    QIAO Qingfeng, LI Mingxing, ZHAO Xiaonan, et al. Mechanism of suppression of polygonal wear of wheel on high-speed trains by abrasive block[J]. Tribology, 2020, 40(2): 234-239. doi: 10.16078/j.tribology.2019037
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(13)  / Tables(5)

    Article views(767) PDF downloads(143) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return