Citation: | ZHANG Min, YUAN Yi, LI Xianjun. Multi-stage Quality Prediction of Batch Process Based on KECA and MBA-NARX[J]. Journal of Southwest Jiaotong University, 2023, 58(3): 685-695. doi: 10.3969/j.issn.0258-2724.20200382 |
The product quality of batch process is closely related to the process characteristics or the process reaction principle. In order to solve the problems of multistage, time sequence and dynamics of batch process data, a multistage quality prediction method based on nonlinear autoregressive with exogeneous inputs (NARX) neural network is proposed. First, the batch process data are divided into stages by the K-means, and the data dimension is reduced using the kernel entropy component analysis (KECA). These works can improve the prediction efficiency of the subsequent process while ensuring the stage characteristics of the input data. Then, the NARX prediction model is constructed in each stage, and the number of hidden layer nodes of the network is optimized by using the improved bat algorithm (MBA) to realize the online quality prediction of batch processes. The penicillin simulation data is used to verify the effectiveness of the proposed method. The results show that the open-loop structure of the NARX neural network has a good prediction effect, and the data dimensionality reduction method of the KECA is more conducive to subsequent quality prediction research. MBA optimizes the number of hidden layer nodes in the network with higher efficiency and better stability. The stage division can improve the prediction performance of the batch process to a certain extent. The proposed multi-stage quality prediction model has higher prediction performance, its root means square error and the mean absolute percentage error reached 0.02 and 1.48%.
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