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高温磁悬浮轴承发展及其研究综述

曹正 李贵林 祝长生 周天豪

曹正, 李贵林, 祝长生, 周天豪. 高温磁悬浮轴承发展及其研究综述[J]. 西南交通大学学报. doi: 10.3969/j.issn.0258-2724.20250486
引用本文: 曹正, 李贵林, 祝长生, 周天豪. 高温磁悬浮轴承发展及其研究综述[J]. 西南交通大学学报. doi: 10.3969/j.issn.0258-2724.20250486
CAO Zheng, LI Guilin, ZHU Changsheng, ZHOU Tianhao. Development and Research Review of High-Temperature Magnetic Bearings[J]. Journal of Southwest Jiaotong University. doi: 10.3969/j.issn.0258-2724.20250486
Citation: CAO Zheng, LI Guilin, ZHU Changsheng, ZHOU Tianhao. Development and Research Review of High-Temperature Magnetic Bearings[J]. Journal of Southwest Jiaotong University. doi: 10.3969/j.issn.0258-2724.20250486

高温磁悬浮轴承发展及其研究综述

doi: 10.3969/j.issn.0258-2724.20250486
基金项目: 国家自然科学基金项目(12402060);太行国家实验室研究项目(A2063)
详细信息
    作者简介:

    曹正(1997—),男,博士研究生,研究方向为电磁轴承振动控制,E-mail:czzyl@zju.edu.cn

    通讯作者:

    祝长生(1963—),男,教授,博士,研究方向为电磁轴承振动控制,E-mail: zhu_zhang@zju.edu.cn

  • 中图分类号: TH113.1

Development and Research Review of High-Temperature Magnetic Bearings

  • 摘要:

    高温主动磁悬浮轴承技术是替代传统轴承、实现在高温与高速工况下稳定运行的关键技术,其设计复杂度显著高于常温磁悬浮轴承. 基于国内外相关研究文献,系统综述高温主动磁悬浮轴承在材料选取、机械系统制造工艺与故障安全机制、高温位移传感器设计以及转子系统建模与动态特性分析4个方面的研究进展;进一步提出未来应重点开展多物理场耦合精细建模、振动主动控制策略、多场景应用适配性及材料-控制-结构协同优化等方向的深入研究,以提升高温磁轴承系统的可靠性与工程适用性,为其在极端环境下的稳定运行提供理论依据与技术支撑.

     

  • 图 1  HT-AMBs发展简要时间回顾

    Figure 1.  Brief chronological review of HT-AMB development

    图 2  Thermocoax公司耐温700 ℃产品轮廓

    Figure 2.  Outline drawing of 700 ℃-resistant product from Thermocoax

    图 3  NASA封装前、后的HT-AMBs定子线圈

    Figure 3.  NASA HT-AMB stator coils before and after encapsulation

    图 4  南航HT-AMBs定子线圈封装体

    Figure 4.  NUAA HT-AMB stator coil encapsulation

    图 5  利用线圈嵌入技术制成的陶瓷线圈

    Figure 5.  Ceramic coil fabricated by coil embedding technology

    图 6  多层迷宫型励磁线圈叠焊法

    Figure 6.  Multi-layer labyrinth-type excitation coil lamination welding method

    图 7  Synchrony公司,HT-AMBs冗余结构

    Figure 7.  HT-AMB redundant structure of Synchrony

    图 8  Texas A&M、NASA GRC, HT-AMBs悬浮试验台

    Figure 8.  HT-AMB levitation test rig of Texas A&M and NASA GRC

    图 9  Texas A&M、NASA GRC, HT-AMBs悬浮试验台

    Figure 9.  HT-AMB levitation test rig of Texas A&M and NASA GRC

    图 10  氮化硅与镀银滑道辅助轴承

    Figure 10.  Auxiliary bearing of silicon nitride and silver-plated race

    图 11  模块化径向滑动辅助轴承

    Figure 11.  Auxiliary bearing of modular radial sliding

    图 12  喷涂准晶涂层的辅助轴承

    Figure 12.  Auxiliary bearing sprayed with quasicrystal coating

    图 13  径向轴承力试验台

    Figure 13.  Radial bearing force test rig

    图 14  静压轴颈轴承详图

    Figure 14.  Detailed drawing of hydrostatic journal bearing

    图 15  用于热膨胀补偿的传感器支架,带/不带位置传感器

    Figure 15.  Sensor mount for thermal expansion compensation with/without position sensor

    图 16  HT-AMBs模拟转子试验台

    Figure 16.  Simulated rotor test rig of HT-AMB

    图 17  C型芯力-电流随温度的变化图

    Figure 17.  C-type core force and current variation with temperature

    图 18  538 ℃不同转速下,力与电流的关系

    Figure 18.  Relationship between force and current at different rotational speeds under 538 ℃

    图 19  温度变化对转子模态频率的影响

    Figure 19.  Effect of temperature variation on rotor modal frequency

    图 20  转子使用套筒和锁紧螺母装置通过平衡轮连接到轴上

    Figure 20.  Rotor connected to shaft via balance wheel using sleeve and locknut assembly

    表  1  高磁导率铁钴软磁合金

    Table  1.   High-permeability iron-cobalt soft magnetic alloys

    国家合金牌号制造商
    美国Hiperco 50Carpenter Technologies Corp
    法国AFK 502Aperam Alloys Inchy
    德国Vacoflux 50Vacuumschmelze GmbH Hanau
    中国1J22嘉竞合金科技有限公司
    下载: 导出CSV

    表  2  高温用无机绝缘材料分类

    Table  2.   Classification of inorganic insulating materials for high-temperature applications

    类型 代表材料 耐温范围/℃
    陶瓷类 氧化铝、氧化硅 1 0001 800
    云母类 白云母、金云母 500~850
    玻璃类 无碱玻璃纤维布 450~600
    下载: 导出CSV

    表  3  高温绕组导线结构方案

    Table  3.   Structural designs of high-temperature winding wires

    区域 导线结构 工作温度/℃ 图片
    国外 陶瓷涂层绝缘导线 1000
    国内 玻璃纤维绝缘导线 ≤600
    多层绕包耐火导线 1000
    迷宫型励磁绕组 ≤550
    下载: 导出CSV

    表  4  耐温550 ℃高温绕组导线供应情况

    Table  4.   Supply status of high-temperature winding wires with 550 ℃ thermal endurance

    单位名称 高温电磁线规格 图片
    重庆材料研究院有限公司0.9 mm 绝缘绕包线(0.7 mm 芯线,0.2 mm 绝缘)
    1.4 mm 绝缘绕包线(1.1 mm 芯线,0.3 mm 绝缘)
    0.23 mm 陶瓷线
    上海电缆研究所THW600-1.0 (1.0 mm 芯线,0.3 mm 绝缘)
    奇温线缆有限公司GN800、GN1000(4.5 mm 外径)
    下载: 导出CSV
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