Development and Research Review of High-Temperature Magnetic Bearings
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摘要:
高温主动磁悬浮轴承技术是替代传统轴承、实现在高温与高速工况下稳定运行的关键技术,其设计复杂度显著高于常温磁悬浮轴承. 基于国内外相关研究文献,系统综述高温主动磁悬浮轴承在材料选取、机械系统制造工艺与故障安全机制、高温位移传感器设计以及转子系统建模与动态特性分析4个方面的研究进展;进一步提出未来应重点开展多物理场耦合精细建模、振动主动控制策略、多场景应用适配性及材料-控制-结构协同优化等方向的深入研究,以提升高温磁轴承系统的可靠性与工程适用性,为其在极端环境下的稳定运行提供理论依据与技术支撑.
Abstract:High-temperature active magnetic bearing technology is a key technology to replace traditional bearings and achieve stable operation under high-temperature and high-speed conditions. Its design complexity is significantly higher than that of ambient-temperature magnetic bearings. Based on relevant Chinese and international research literature, the research progress of high-temperature active magnetic bearings in four aspects, including material selection, mechanical system manufacturing processes and fail-safe mechanisms, high-temperature displacement sensor design, and rotor system modeling and dynamic characteristic analysis, was systematically reviewed. Furthermore, in-depth research in directions such as multi-physics coupled high-fidelity modeling, active vibration control strategies, multi-scenario application adaptability, and material-control-structure co-optimization was proposed as a future focus, to improve the reliability and engineering applicability of high-temperature magnetic bearing systems, and theoretical basis and technical support were provided for their stable operation in extreme environments.
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Key words:
- magnetic bearing /
- high-temperature environment /
- key technology /
- development trend
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表 1 高磁导率铁钴软磁合金
Table 1. High-permeability iron-cobalt soft magnetic alloys
国家 合金牌号 制造商 美国 Hiperco 50 Carpenter Technologies Corp 法国 AFK 502 Aperam Alloys Inchy 德国 Vacoflux 50 Vacuumschmelze GmbH Hanau 中国 1J22 嘉竞合金科技有限公司 表 2 高温用无机绝缘材料分类
Table 2. Classification of inorganic insulating materials for high-temperature applications
类型 代表材料 耐温范围/℃ 陶瓷类 氧化铝、氧化硅 1 000 ~1 800 云母类 白云母、金云母 500~850 玻璃类 无碱玻璃纤维布 450~600 表 3 高温绕组导线结构方案
Table 3. Structural designs of high-temperature winding wires
区域 导线结构 工作温度/℃ 图片 国外 陶瓷涂层绝缘导线 ≤ 1000 
国内 玻璃纤维绝缘导线 ≤600 
多层绕包耐火导线 ≤ 1000 
迷宫型励磁绕组 ≤550 
表 4 耐温550 ℃高温绕组导线供应情况
Table 4. Supply status of high-temperature winding wires with 550 ℃ thermal endurance
单位名称 高温电磁线规格 图片 重庆材料研究院有限公司 0.9 mm 绝缘绕包线(0.7 mm 芯线,0.2 mm 绝缘) 
1.4 mm 绝缘绕包线(1.1 mm 芯线,0.3 mm 绝缘) 
0.23 mm 陶瓷线 
上海电缆研究所 THW600-1.0 (1.0 mm 芯线,0.3 mm 绝缘) 
奇温线缆有限公司 GN800、GN1000(4.5 mm 外径) 
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