Study and Evaluation of Performance of Polymer Hybrid Fiber- Reinforced Cementitious Composites
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摘要:
针对传统钢-聚合物纤维混杂体系密度大、易腐蚀等问题,探讨PVA纤维、PP纤维和POM纤维3种聚合物纤维的混杂效应对纤维增强水泥基复合材料(FRCC)工作性能和力学性能的影响. 设计12组试件,包括单掺纤维和PVA与POM、PVA与PP、POM与PP纤维混杂的不同组合,进行流动度、抗压、抗折、单轴拉伸及四点抗弯测试,系统分析各组性能并进行综合性评估,同时,结合光学高倍显微镜分析混杂纤维的作用机理. 结果表明:混杂纤维能够有效弥补单一纤维的不足,显著提升FRCC的综合性能. A0.5M1.5P0流动度较单掺PVA纤维增加18.62%,A1M1P0抗折强度为14.53 MPa,较单掺POM纤维提升24.94%;A0M1.5P0.5抗压强度为73.33 MPa,较单掺PP纤维提升25.50%;A1.5M0.5P0具有最佳的拉伸性能,拉伸强度为3.36 MPa,应变能密度为54.2 kJ/m3,较单掺POM纤维分别提升54.13%、
2158.33 %;A1M1P0抗弯强度为9.03 MPa,较单掺PVA纤维提升51.26%,等效弯曲强度为3.89 MPa,较单掺POM纤维增加77.63%;基于雷达图综合评估,A1.5M0.5P0显示出最优的综合性能;具备不同物理性能的2种纤维在混杂掺入后产生协同作用,如PVA纤维限制基体裂缝扩展,而POM纤维在裂缝扩展过程中通过形变耗散能量,二者协同增强了复合材料的韧性和承载能力.-
关键词:
- 纤维增强水泥基复合材料 /
- 聚合物纤维 /
- 纤维混杂 /
- 工作性能 /
- 力学性能
Abstract:To address the issues such as the high density and corrosion susceptibility of traditional steel-polymer fiber hybrid systems, the hybrid effects of three types of polymer fibers, namely polyvinyl alcohol (PVA) fibers, polypropylene (PP) fibers, and polyoxymethylene (POM) fibers, on the workability and mechanical properties of fiber-reinforced cementitious composites (FRCC) were investigated. A total of 12 groups of specimens were designed, including single fiber and different combinations of hybrid fibers, including PVA and POM, PVA and PP, and POM and PP. Flowability, compressive, bending, uniaxial tensile, and four-point bending tests were conducted. The performance of each group was systematically analyzed and comprehensively evaluated, while the hybrid fiber mechanism was also analyzed using a high-resolution optical microscope. The results have shown that hybrid fibers can effectively compensate for the shortcomings of single fibers, significantly enhancing the overall performance of FRCC. The flowability of A0.5M1.5P0 increases by 18.62% compared to the single PVA fiber. The bending strength of A1M1P0 is 14.53 MPa, a 24.94% improvement over the single POM fiber. The compressive strength of A0M1.5P0.5 is 73.33 MPa, a 25.50% increase over the single PP fiber. A1.5M0.5P0 exhibits the best tensile performance, with a tensile strength of 3.36 MPa and strain energy density of 54.2 kJ/m3, showing increases of 54.13% and
2158.33 %, respectively, compared to the single POM fiber. The bending strength of A1M1P0 is 9.03 MPa, a 51.26% improvement over the single PVA fiber, while the equivalent bending strength of 3.89 MPa shows a 77.63% increase over the single POM fiber. Based on the comprehensive evaluation of the radar chart, A1.5M0.5P0 exhibits the best overall performance. Two fibers with different physical properties produce a synergistic effect when hybridized. For example, PVA fibers limit crack propagation, while POM fibers dissipate energy through deformation during crack propagation. The synergy of PVA and POM fibers enhances the toughness and load-bearing capacity of the composite material. -
表 1 纤维性能指标
Table 1. Fiber performance indicators
纤维名称 纤维形态 长度/mm 直径/μm 密度/(g•cm−3) 抗拉强度/MPa 弹性模量/GPa 断裂拉伸率/% PVA纤维 长直状 12 35~45 1.3 ≥ 1500 ≥35 ≤7 PP纤维 长直状 12 20 0.91 ≥480 ≥5 ≥15 POM纤维 长直状 6 200 1.4 ≥ 1170 ≥17 ≥13 表 2 基础配合比
Table 2. Basic mix ratio
% ω(水泥) W(粉煤灰) ω(水) ω(减水剂) φ(纤维) 1.0 0.54 0.37 0.01 2.0 表 3 混杂纤维设计
Table 3. Design of hybrid fiber
% 组名 φ(PVA) φ(POM) φ(PP) φ(总纤维) A2M0P0 2.0 0 0 2.0 A0M2P0 0 2.0 0 2.0 A0M0P2 0 0 2.0 22.0 A0.5M1.5P0 0.5 1.5 0 2.0 A1M1P0 1.0 1.0 0 2.0 A1.5M0.5P0 1.5 0.5 0 2.0 A0.5M0P1.5 0.5 0 1.5 2.0 A1M0P1 1.0 0 1.0 2.0 A1.5M0P0.5 1.5 0 0.5 2.0 A0M0.5P1.5 0 0.5 1.5 2.0 A0M1P1 0 1.0 1.0 2.0 A0M1.5P0.5 0 1.5 0.5 2.0 表 4 各配合比价格
Table 4. Prices of each mix ratio
元 组别 A2
M0P0A0
M2P0A0
M0P2A0.5
M1.5P0A1
M1P0A1.5
M0.5P0A0.5
M0P1.5A1
M0P1A1.5
M0P0.5A0
M0.5P1.5A0
M1P1A0
M1.5P0.5价格 2808.2 3148.2 2301.2 3063.2 2978.2 2893.2 2427.95 2554.7 2681.45 2512.95 2724.7 2936.45 -
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