Theoretical Correction Method and Application of German-Standard Insertion Loss Rate of Vibration Damping Track
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摘要:
为准确高效评价轨道减振性能，德国标准DIN V
45673 -4规定了插入损失率的高效计算方法，能够排除线路运营条件与轨道不平顺等随机因素的干扰，但该方法在模型等效时未考虑轨道抗弯刚度的贡献，不能准确得到实际轮轨系统共振频率，进而无法准确判断减振轨道的减振频带. 为提高计算精度，本文在不降低计算效率的前提下改进德标插入损失率计算模型，以弹性地基梁近似反映轨道实际结构尺寸与刚度特征，综合考虑弹性元件与轨道抗弯刚度对轨道刚度的贡献，修正模型刚度；以减振垫浮置板轨道为例，针对我国环评要求的1～80 Hz减振频带，讨论轨道尺寸及弹性元件减振优化方案. 研究发现：刚度修正后，轮轨系统共振频率误差由76%大幅降低至4.9%；单纯提高扣件损耗因子可以实现环评1～80 Hz频带的整体减振，然而在30～90 kN/mm扣件刚度范围内，单纯降低（单纯提高）扣件刚度仅能提高60～80 Hz （30～60 Hz）频带的插入损失率，但是却降低了30～60 Hz （60～80 Hz）的插入损失率，无法实现环评1～80 Hz频带的整体减振；只有当扣件刚度提升至90 kN/mm以上时，才可实现环评1～80 Hz频带的整体减振，且当减振垫刚度越低或浮置板厚度越大时，所需提高的扣件刚度越大.Abstract:To accurately and efficiently evaluate the vibration damping performance of tracks, the German standard DIN V
45673 -4 provides a method for efficiently calculating the insertion loss rate, which can eliminate interference from stochastic factors such as line operation conditions and track irregularities. However, this method neglects the contribution of track bending stiffness in its equivalent model, leading to errors in identifying the resonant frequency of the wheel-rail system and the vibration damping frequency band of tracks. To increase the calculation precision, the model for calculating the German-standard insertion loss rate was improved on the premise that the computational efficiency was maintained. By employing the elastic foundation beam theory to approximate the actual structural dimensions and stiffness characteristics of tracks and considering the contributions of elastic components and track bending stiffness, the stiffness of the model was corrected. The plans for optimizing track dimensions and vibration damping performance of elastic components were discussed in terms of the 1–80 Hz vibration damping frequency band required by China’s environmental impact assessment by taking the floating slab tracks with vibration damping pads for example. The results show that after stiffness correction, the error in the resonant frequency of the wheel-rail system is reduced from 76% to 4.9%. The increase in the fastener loss factor can achieve the overall vibration damping performance within the 1–80 Hz frequency band. However, within the range of 30–90 kN/mm for fastener stiffness, reducing (increasing) the fastener stiffness improves the insertion loss rate of the 60–80 Hz (30–60 Hz) frequency band and decreases the rate of the 30–60 Hz (60–80 Hz) frequency band. This does not meet the overall vibration damping performance for the 1–80 Hz frequency band which can only be achieved when the fastener stiffness exceeds 90 kN/mm. Furthermore, lower stiffness of vibration damping pads or thicker floating slabs indicate higher improvement in fastener stiffness. -
图 2 双层弹性地基梁（浮置板轨道）
Figure 2. Double-layer elastic foundation beam （floating slab track）
图 4 减振垫浮置板轨道有限元模型
Figure 4. Finite element model of floating slab track with vibration damping pads
图 5 不同减振措施下插入损失率修正结果
Figure 5. Correction results of insertion loss rate under different vibration damping measures
图 6 减振扣件轨道轮轨一阶（39.1 Hz）
Figure 6. First-order wheel-rail frequency of vibration damping fastener track （39.1 Hz）
图 7 减振垫浮置板轨道轮轨系统共振频率
Figure 7. Resonant frequency of wheel-rail system of floating slab track with vibration damping pads
图 8 插入损失率随频率的变化
Figure 8. Changes of insertion loss rate with frequency for different loss factors
图 11 不同浮置板长宽时插入损失率随频率的变化
Figure 11. Changes of insertion loss rate with frequency for different floating slab track length and width
表 1 参照系统与减振系统参数
Table 1. Parameters of reference system and vibration damping system
参数变量 默认变量名 质量-弹簧-阻尼体系 参照系统 减振系统 质量 $ {M_1} $ $ {M_{1{{\mathrm{Re}}} {\text{f}}}} $ $ {M_{1{\text{mit}}}} $ $ {M_2} $ $ {M_{2{{\mathrm{Re}}} {\text{f}}}} $ $ {M_{2{\text{mit}}}} $ 复刚度 $ (1 + {\mathrm{i}}{\eta _1}){k_1} $ $ (1 + {\mathrm{i}}{\eta _{1{{\mathrm{Re}}} {\text{f}}}}){k_{1{{\mathrm{Re}}} {\text{f}}}} $ $ (1 +{\mathrm{ i}}{\eta _{1{\text{mit}}}}){k_{1{\text{mit}}}} $ $ (1 + {\mathrm{i}}{\eta _2}){k_2} $ $ (1 + {\mathrm{i}}{\eta _{2{{\mathrm{Re}}} {\text{f}}}}){k_{2{{\mathrm{Re}}} {\text{f}}}} $ $ (1 + {\mathrm{i}}{\eta _{2{\text{mit}}}}){k_{2{\text{mit}}}} $ 
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表 2 车轮受集中力时的荷载附加项
Table 2. Additional load when wheels are subject to concentrated force
荷载附加项 钢轨挠度 浮置板挠度 $ {y_{{\mathrm{p}}1}} $ $ P {w_4}\left(x - \dfrac{{{L_{\mathrm{r}}} - 2.5}}{2}\right) $ $ P {w_{12}}\left(x - \dfrac{{{L_{\mathrm{r}}} - 2.5}}{2}\right) $ $ {y_{{\mathrm{p}}2}} $ $ P {w_4}\left(x - \dfrac{{{L_{\mathrm{r}}} + 2.5}}{2}\right) $ $ P {w_{12}}\left(x - \dfrac{{{L_{\mathrm{r}}} + 2.5}}{2}\right) $
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表 3 浮置板受均布力作用时的荷载附加项
Table 3. Additional load when floating slab track is subject to uniform force
荷载附加项 钢轨挠度 浮置板挠度 $ {y_{\mathrm{q}}} $ $ \displaystyle\int_0^x {{w_8}(x - r) q{\text{ d}}r} $ $ \displaystyle\int_0^x {{w_{16}}(x - r) q{\text{ d}}r} $
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表 4 计算工况
Table 4. Calculation conditions
系统 扣件刚度/（kN·mm−1） 扣件损耗因子 减振垫刚度/（N·mm−3） 减振垫损耗因子 参照系统 普通扣件整体道床 45 0.2 减振系统 减振扣件 20 0.2 减振垫浮置板 45 0.2 0.02 0.1
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表 5 有限元及修正前、后轮轨系统共振频率结果
Table 5. Finite element results and resonant frequency results of wheel-rail system before and after correction
Hz 对象 减振类型 刚度修正前 刚度修正后 有限元 9组扣件 11组扣件 减振扣件 轮轨一阶 62.0 69.0 37.2 39.1 减振垫浮置板 轮轨一阶 89.0 98.0 66.0 64.2 轮板一阶 21.0 21.0 23.0 22.4
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表 6 减振垫浮置板轨道插入损失率基础计算参数
Table 6. Basic calculation parameters for insertion loss rate of floating slab track with vibration damping pads
减振系统计算参数 参数值 扣件刚度/（kN·mm−1） 45 减振垫刚度/（N·mm−3） 0.02 扣件损耗因子 0.2 减振垫损耗因子 0.1 车轮质量/kg 2 × 1900 每延米钢轨质量/kg 60 浮置板长/宽/高/m 4.8/2.5/0.3 浮置板密度/（kg·m−3） 2400
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