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竖井全断面掘进机异型刀盘的滚刀布局

黄鸿颖 管会生 母国旺 罗毅 谢元

黄鸿颖, 管会生, 母国旺, 罗毅, 谢元. 竖井全断面掘进机异型刀盘的滚刀布局[J]. 西南交通大学学报. doi: 10.3969/j.issn.0258-2724.20230496
引用本文: 黄鸿颖, 管会生, 母国旺, 罗毅, 谢元. 竖井全断面掘进机异型刀盘的滚刀布局[J]. 西南交通大学学报. doi: 10.3969/j.issn.0258-2724.20230496
HUANG Hongying, GUAN Huisheng, MU Guowang, LUO Yi, XIE Yuan. Cutter Layout on Special-Shaped Cutterhead for Shaft Boring Machine[J]. Journal of Southwest Jiaotong University. doi: 10.3969/j.issn.0258-2724.20230496
Citation: HUANG Hongying, GUAN Huisheng, MU Guowang, LUO Yi, XIE Yuan. Cutter Layout on Special-Shaped Cutterhead for Shaft Boring Machine[J]. Journal of Southwest Jiaotong University. doi: 10.3969/j.issn.0258-2724.20230496

竖井全断面掘进机异型刀盘的滚刀布局

doi: 10.3969/j.issn.0258-2724.20230496
基金项目: 国家重点研发计划(2021YFB3401500)
详细信息
    作者简介:

    黄鸿颖(1996—),男,博士研究生,研究方向为竖井掘进机设计及理论,E-mail:2451680277@qq.com

    通讯作者:

    管会生(1961—),男,教授,博士,研究方向为盾构设计及理论,E-mail:ghs822@163.com

  • 中图分类号: TU621

Cutter Layout on Special-Shaped Cutterhead for Shaft Boring Machine

  • 摘要:

    为解决竖井全断面掘进机类“W”型刀盘滚刀布局困难的问题,基于离散元法研究滚刀安装排布参数对滚刀破岩效果的影响规律,通过粒子群优化算法得到滚刀整体布局优化方案. 首先,分别建立掌子面凹陷区域处和锥面处滚刀组协同破岩的二维离散元模型;然后,研究不同布刀间距的凹陷区域处滚刀组协同破岩效果,揭示锥面处滚刀刀间距及安装倾角对岩石破碎情况、滚刀载荷和破岩效率的影响规律,以破岩比能为指标得到合理的锥面处滚刀刀间距和安装倾角;最后,分析确定星型布局方式是适合异型刀盘上滚刀的布局方式,并利用粒子群算法优化滚刀布局方案. 研究结果表明:千枚岩地层中凹陷区域处应该缩小滚刀组的布刀间距;锥面处异型刀盘的滚刀采用垂直锥面安装方式时,岩石破碎效率更高;滚刀布局优化后的异型刀盘径向载荷减小24.07%,刀盘合力矩减少40.83%. 研究成果可为竖井工程中异型刀盘的滚刀布局提供参考.

     

  • 图 1  竖井全断面掘进机异型刀盘模型

    Figure 1.  Special-shaped cutterhead model of shaft boring machine

    图 2  刀盘上滚刀受力示意图

    Figure 2.  Force diagram of cutters on cutterhead

    图 3  千枚岩的应力-应变全过程曲线

    Figure 3.  Stress-strain whole process curve of phyllite

    图 4  滚刀破岩仿真模型

    Figure 4.  Rock breaking simulation model of cutters

    图 5  凹陷区域处90 mm刀间距破岩效果

    Figure 5.  Rock breaking effect of cutters with 90 mm cutter spacing at depression area

    图 6  凹陷区域处不同刀间距破岩效果

    Figure 6.  Rock breaking effect of cutters with different cutter spacing at depression area

    图 7  滚刀垂直力和破岩体积变化规律

    Figure 7.  Variation law of vertical force and rock breaking volume of cutters

    图 8  不同刀间距的破岩效果图

    Figure 8.  Rock breaking effect of cutters with different cutter spacing

    图 9  不同刀间距的滚刀垂直力

    Figure 9.  Vertical force of cutters with different cutter spacing

    图 10  不同刀间距的破岩体积

    Figure 10.  Rock breaking volume of cutters with different cutter spacing

    图 11  不同刀间距的破岩比能

    Figure 11.  Specific energy of rock breaking of cutters with different cutter spacing

    图 12  不同安装倾角的破岩效果图

    Figure 12.  Rock breaking effect of cutters with different tilt angles

    图 13  不同安装倾角的滚刀垂直力

    Figure 13.  Vertical force of cutters with different tilt angles

    图 14  不同倾角的岩石破碎体积

    Figure 14.  Rock breaking volume of cutters with different tilt angles

    图 15  不同倾角的破岩比能

    Figure 15.  TSpecific energy of rock breaking of cutters with different tilt angles

    图 16  异型刀盘上滚刀布局示意

    Figure 16.  Cutter layout on special-shaped cutterhead

    图 17  优化后滚刀布局示意

    Figure 17.  Optimized cutter layout

    表  1  各地层岩石力学参数

    Table  1.   Rock mechanics parameters of each stratum

    深度/m 地层 承载力/kPa 抗压强度/MPa 内摩擦角/(°) 凝聚力/MPa 密度/(g·cm−3
    2~4 粉质黏土 150 0.16 23.9 0.04 1.95
    16~37 强风化石英岩 600 48.5 38.2 1.3 2.7
    48~50 中风化石英岩 2500 63.5 5.2 4.5 2.9
    60~79 微风化石英岩 5000 87.1 34.8 5.2 2.9
    90~702 千枚岩 3500 78.5 24.8 9.93 2.7
    下载: 导出CSV

    表  2  千枚岩体模型的细观参数

    Table  2.   Meso-parameters of phyllite model

    参数 取值
    有效模量/GPa 9.95
    刚度比 1.5
    胶结有效模量/GPa 9.95
    胶结刚度比 1.5
    内聚力/MPa 8.0
    摩擦角/(°) 38.5
    摩擦系数 0.6
    下载: 导出CSV

    表  3  未优化的部分刀具布局参数

    Table  3.   Partial cutter layout parameters not involved in optimization

    滚刀刀号 极径/mm 极角/(°) 滚刀刀号 极径/mm 极角/(°)
    S1 57.34 90 S6 794.14 180
    130.66 867.86
    S2 204.38 270 S7 925.2 90
    278.1 1015.2
    S3 351.82 90 S8 1105.2 270
    425.54 1195.2
    S4 499.26 270 S9 1285.2 225
    572.98 1375.2
    S5 646.7 0 S10 1465.2 45
    720.42 1555.2
    下载: 导出CSV

    表  4  优化前后滚刀布局参数

    Table  4.   Partial cutter layout parameters before and after optimization

    滚刀刀号 优化前 优化后
    极径/mm 极角/
    (°)
    极径/mm 极角/
    (°)
    S11 1612.541694.46 315 1609.31695.9 315.0
    S12 1776.381858.30 135 1781.81859.3 135.0
    S13 1940.22 90 1932.8 90.0
    S14 2022.14 270 2021.1 270.0
    S15 2104.06 65 2098.5 65.0
    S16 2185.98 245 2194.5 245.0
    S17 2267.90 115 2265.1 115.0
    S18 2349.82 295 2357.6 295.0
    S19 2431.74 90 2432.2 90.0
    S20 2513.66 270 2511.3 270.0
    S21 2595.58 65 2599.7 65.0
    S22 2677.50 245 2680.5 245.0
    S23 2759.42 115 2755.9 115.0
    S24 2841.34 295 2845.4 295.0
    S25 2923.26 90 2924.4 90.0
    S26 3005.18 270 3008.8 270.0
    S27 3087.10 65 3085.5 65.0
    S28 3169.02 245 3171.0 245.0
    S29 3242.74 20 3245.2 17.8
    S30 3316.46 200 3318.4 196.6
    S31 3390.18 340 3392.8 337.2
    S32 3463.90 160 3460.0 158.5
    S33 3537.623611.34 0 3535.53611.3 −0.7
    S34 3685.063758.78 180 3678.33751.2 180.0
    S35 3832.50 20 3839.8 17.8
    S36 3906.22 200 3903.5 196.6
    S37 3979.94 340 3985.8 337.2
    S38 4050.00 160 4050.0 158.5
    下载: 导出CSV

    表  5  优化前后各目标函数的对比

    Table  5.   Comparison of objective functions before and after optimization

    目标函数 径向载荷/N 刀盘合力矩/
    (×106 MN•m)
    破岩量方差/
    ( × 105 mm3
    原刀盘 446.19 3.5 333.73
    优化后 338.88 2.1 333.68
    下载: 导出CSV
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  • 收稿日期:  2023-09-26
  • 修回日期:  2024-02-26
  • 网络出版日期:  2024-07-18

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