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基于现场实测数据的隧道掘进机滚刀磨损预测

杨继华 闫长斌

杨继华, 闫长斌. 基于现场实测数据的隧道掘进机滚刀磨损预测[J]. 西南交通大学学报, 2019, 54(6): 1283-1292. doi: 10.3969/j.issn.0258-2724.20170677
引用本文: 杨继华, 闫长斌. 基于现场实测数据的隧道掘进机滚刀磨损预测[J]. 西南交通大学学报, 2019, 54(6): 1283-1292. doi: 10.3969/j.issn.0258-2724.20170677
YANG Jihua, YAN Changbin. Wear Predication of Tunnel Boring Machine Cutters Based on In-situ Measured Data[J]. Journal of Southwest Jiaotong University, 2019, 54(6): 1283-1292. doi: 10.3969/j.issn.0258-2724.20170677
Citation: YANG Jihua, YAN Changbin. Wear Predication of Tunnel Boring Machine Cutters Based on In-situ Measured Data[J]. Journal of Southwest Jiaotong University, 2019, 54(6): 1283-1292. doi: 10.3969/j.issn.0258-2724.20170677

基于现场实测数据的隧道掘进机滚刀磨损预测

doi: 10.3969/j.issn.0258-2724.20170677
基金项目: 国家自然科学基金资助项目(41972270);河南省重点研发与推广专项(182102210014);河南省高等学校重点科研项目(15A410001)
详细信息
    作者简介:

    杨继华(1980—),男,高级工程师,研究方向为隧洞与地下工程勘察、设计及施工,E-mail:yangjihua68@sohu.com

    通讯作者:

    闫长斌(1979—),男,副教授,研究方向为岩土与地下工程,E-mail:yanchangbin_2001@163.com

  • 中图分类号: V221.3

Wear Predication of Tunnel Boring Machine Cutters Based on In-situ Measured Data

  • 摘要: 为了合理预测隧道掘进机(TBM)施工过程中地质条件、掘进参数及刀圈特性等多种因素对盘形滚刀刀圈磨损的影响,对TBM滚刀破岩机理和刀圈磨损机理进行了研究. 基于现场实测数据,如掘进推力、贯入度、磨损量、滚刀半径、滚刀安装半径、刀圈几何尺寸等,根据摩擦学理论,综合考虑各影响因素的相互作用,提出了刀圈综合磨损系数的概念,并建立了滚刀磨损预测模型,同时可对刀盘上各滚刀的有效掘进距离进行预测;将预测模型应用到兰州市水源地建设工程输水隧洞双护盾TBM施工中,同时与其他预测模型对比,验证了综合磨损系数预测模型的有效性. 研究结果表明:刀圈综合磨损系数随滚刀安装半径的增大而减小,随滚刀安装角度的增大而增大;综合磨损系数与其他模型磨损系数变化规律基本一致;基于综合磨损系数预测得到的有效掘进距离与实际掘进距离基本吻合,误差在10%以内,说明基于综合磨损系数建立的TBM滚刀预测模型是可靠的.

     

  • 图 1  盘形滚刀破岩示意

    Figure 1.  Rock breaking by disc cutter

    图 2  盘形滚刀受力

    Figure 2.  Forces acting on disc cutter

    图 3  刀圈截面

    Figure 3.  Disc cutter section

    图 4  TBM1刀盘滚刀

    Figure 4.  Disc cutters layout of TBM1 cutter head

    图 5  (K1 + 960 m~K3 + 400 m)典型开挖面形态

    Figure 5.  Typical excavation face (K1 + 960 m − K3 + 400 m)

    图 6  KcK与滚刀安装位置的关系

    Figure 6.  Relationships among KcK and position of disc cutters installation

    表  1  TBM1施工段各刀位实测参数

    Table  1.   Parameters and comprehensive wear coefficients of various disc cutters in TBM1 section

    滚刀号R1/mmFn/kNP/mmL1/mL/mR/mmT/mmα/(°)x/mmKc/(mm3•J−1
    1# 42.7 22.0 4.7 744.0 42 448.5 216.0 19.0 10 12.0 0.368 0
    2# 126.7 21.4 6.2 744.0 95 481.1 216.0 19.0 10 20.0 0.299 1
    3# 210.7 21.2 6.0 744.0 164 076.3 216.0 19.0 10 25.0 0.228 2
    4# 294.7 21.5 5.8 744.0 237 402.2 216.0 19.0 10 25.0 0.155 5
    5# 378.7 21.6 6.2 744.0 285 388.3 216.0 19.0 10 25.0 0.128 8
    6# 462.7 21.5 6.1 744.0 354 407.0 216.0 19.0 10 25.0 0.104 2
    7# 548.7 21.5 6.2 1 119.0 621 917.8 241.5 19.0 10 30 0.082 6
    8# 634.7 21.3 6.1 1 035.0 676 298.9 241.5 19.0 10 30 0.076 7
    9# 720.7 21.5 6.3 966.0 693 986.1 241.5 19.0 10 30 0.074 1
    10# 806.7 21.5 6.4 910.0 720 332.7 241.5 19.0 10 30 0.071 4
    11# 892.7 21.0 6.4 872.0 763 838.8 241.5 19.0 10 30 0.068 9
    12# 978.7 21.5 6.6 837.0 779 454.5 241.5 19.0 10 30 0.065 9
    13# 1 064.7 20.8 6.2 798.0 860 593.6 241.5 19.0 10 30 0.061 7
    14# 1 150.7 21.5 6.3 755.0 866 020.5 241.5 19.0 10 30 0.059 3
    15# 1 236.7 21.0 6.2 704.0 881 870.8 241.5 19.0 10 30 0.059 7
    16# 1 322.7 21.5 6.1 663.0 902 827.3 241.5 19.0 10 30 0.056 9
    17# 1 408.7 21.2 6.2 599.0 854 699.2 241.5 19.0 10 28 0.056 1
    18# 1 494.7 21.5 6.4 553.0 811 070.9 241.5 19.0 10 27 0.055 8
    19# 1 580.7 22.3 5.6 469.0 831 369.2 241.5 19.0 10 28 0.054 8
    20# 1 666.7 22.5 5.8 455.0 821 108.4 241.5 19.0 10 27 0.052 7
    21# 1 752.7 21.5 6.0 430.0 788 831.8 241.5 19.0 10 25 0.052 3
    22# 1 845.7 21.5 6.2 412.0 770 240.4 241.5 19.0 10 24 0.051 1
    23# 1 972.7 21.5 6.0 399.0 823 839.0 241.5 19.0 10 25 0.050 1
    24# 2 001.7 21.5 6.2 373.0 756 268.1 241.5 19.0 10 23 0.049 5
    25# 2 084.7 22.3 5.9 346.0 767 763.2 241.5 19.0 10 24 0.049 4
    26# 2 167.7 21.5 6.2 304.0 667 483.8 241.5 19.0 10 20 0.047 6
    27# 2 250.7 22.0 6.2 259.0 590 453.0 241.5 19.0 10 18 0.046 6
    28# 2 327.7 21.5 6.3 195.0 452 460.5 241.5 19.0 10 22 0.078 5
    29# 2 404.2 21.7 6.4 178.0 419 923.6 241.5 19.0 10 22 0.083 8
    30# 2 478.4 21.9 6.5 168.0 402 278.6 241.5 19.0 10 23 0.091 3
    31# 2 545.0 21.5 6.2 166.0 427 921.2 241.5 19.0 10 25 0.096 5
    32# 2 603.0 21.5 6.2 155.0 408 671.0 241.5 19.0 10 25 0.101 0
    33# 2 651.0 20.4 6.6 123.0 310 263.4 241.5 19.0 10 20 0.107 9
    34# 2 688.2 20.1 6.5 121.0 314 263.0 241.5 19.0 10 21 0.114 5
    35# 2 714.8 19.9 6.7 116.0 295 175.7 241.5 19.0 10 20 0.116 3
    36# 2 731.9 19.6 6.8 66.0 166 517.3 241.5 19.0 10 13 0.128 6
    37# 2 740.0 19.5 6.8 65.0 164 480.6 241.5 19.0 10 14 0.142 1
    下载: 导出CSV

    表  2  预测掘进距离与实际掘进距离对比

    Table  2.   Comparison between predicated tunneling lengths and actual tunneling lengths

    滚刀号综合磨损系数刀圈磨损量/mm预测有效掘进距离/m实际掘进距离/m误差/%
    4#0.155 524.0730.6701.34.2
    8#0.076 728.0901.2984.48.5
    13#0.061 729.0711.6650.49.4
    19#0.054 829.0596.7624.24.4
    23#0.050 125.0397.9411.43.3
    28#0.078 523.0195.8185.35.7
    32#0.101 025.0145.5140.43.6
    下载: 导出CSV
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  • 收稿日期:  2017-10-20
  • 修回日期:  2018-03-02
  • 网络出版日期:  2018-03-21
  • 刊出日期:  2019-12-01

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