Numerical Simulation of Monitoring Wheel-Rail Contact Conditions Using Ultrasonic Technology
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摘要: 为了实时监测列车行车状态,保障其安全运行,提出利用超声技术监测轮轨接触状态的方法.引入W-M分形函数对粗糙的轮轨表面进行数学描述,运用多物理场耦合软件构建了超声技术监测轮轨接触状态的有限元模型.利用该模型,用本文提出的方法对界面粗糙度、介质层种类及厚度等因素进行了模拟,获得了相应条件下轮轨接触界面的反射声压.算例仿真结果表明:通过监测轮轨接触界面超声反射波的声压变化来判定轮轨接触状态的方法是有效可行的;当超声波频率为14 MHz时,轮轨表面粗糙度的区分度最好;当超声频率大于14 MHz时,对第三介质层厚度有较好的区分度;当超声波频率恒定且第三介质层厚度足够大时,超声反射声压级趋于恒定值102 dB.Abstract: In order to realize the real-time monitoring of train's running state and ensure the safety of train operation, a method to monitor the wheel-rail contact condition using ultrasonic technology was proposed. The W-M fractal function was used for mathematic description of wheel and rail surfaces, and a finite element model of wheel-rail contact monitoring were built with the multiphysics software. Using the model, the proposed monitoring method, the roughness of interface, and the types and thickness of the media layer were simulated, and the sound pressures of the wave reflected from the contact interface were obtained under different conditions. The simulation results show that the proposed method of monitoring the wheel-rail contact condition by detecting the ultrasonic sound pressure level is effective and feasible. When the ultrasonic frequency equals 14 MHz, the rail surface roughness can be detected with the best distinction degree. When the frequency is larger than 14 MHz, the third medium thickness has a good distinction degree. When the frequency is constant and the thickness of the third medium is large enough, the sound pressure level of reflected ultrasonic wave tends to a constant value 102 dB.
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Key words:
- wheel-rail contact /
- condition monitoring /
- numerical simulation
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