Optimization of Flash Butt Welding Parameters for Welding of U75V Rails
-
摘要: 对U75V合金钢轨交流闪光焊焊接质量影响较大的13个焊接工艺参数,采用正交设计的方法设计了焊接工艺试验,根据正交试验结果分析了主要工艺参数与焊接质量之间的关系.得出了U75V合金钢轨的最佳焊接工艺和影响焊接质量的主要因素,其中送进速度是最重要的影响因素.优化的焊接工艺通过了钢轨焊接的落锤试验,并已应用于钢轨的焊接生产.Abstract: Welding procedure tests were arranged with orthogonal design on 13 important parameters to optimize the welding parameters for welding of U75V rails.The factors affecting the welding quality were analyzed according to the results of the welding procedure tests.Among the 13 parameters,feeding speed is the most important.The optimized welding procedure was obtained and has been successfully applied in production.
-
Key words:
- U75V rail /
- orthogonal design /
- welding parameters /
- optimization /
- flash welding
-
戴虹,骆德阳,吕其兵.К190ПК钢轨焊机新型程控调压系统的研究[J].西南交通大学学报,1998,33(3):269-272.DAI Hong,LUO Deyang,LU Qibing,A new programmable voltage regulating system for K190 пк rail welding machines[J].Journal of Southwest Jiaotong University,,1998,33 (3):269-272. 吕其兵,骆德阳,谭克利,等.数字化钢轨闪光焊机研究[J].电焊机,2003,33(5):18-21.LU Qibing,LUO Deyang,TAN Keh,et al.Research of digital control rail flash welding machine[J].Electric Welding Machine,2003,33(5):18-21. 张银花,詹新伟,周清跃.CrNb轨钢与PD3、BNbRE轨钢组织与性能的对比研究[J].铁道学报,2003,25(4):35-40.ZHANG Yinhua,ZHAN Xinwei,ZHOU Qingyue.Study on the differences in the microstructures and mechanical properties of CrNb,PD3 and BNbRE rail steels[J].Journal of the China Railway Society,2003,25(4):35-40. 周清跃,张银花,陈朝阳,等.秦沈客运专线钢轨的焊接及相关问题[J].铁道学报,2003,25(5):114-118.ZHOU Qingyue,ZHANG Yinhua,CHEN Zhaoyang,et al.Welding of rails and related problems of the Qin-Shen Passenger Line[J].Journal of The China Railway Society,2003,25(5):114-118. 周清跃,张银花,陈朝阳,等.国产PD3钢轨与进口钢轨材质性能的对比研究[J].中国铁道科学,2003,24(6):99-104.ZHOU Qingyue,ZHANG Yinhua,CHEN Zhaoyang,et al.Comparison of and study on quality of imported and domestic PD3rails[J].China Railway Science,2003,24(6):99-104. 邓建辉,张开华,黄爱兵.PD3微合金热处理钢轨的性能和使用效果[J].四川冶金,1997,(3):45-49. 王兆海,刘琼.钢轨闪光对焊带电顶锻参数的改进[J].焊接,2000,(10):40-42. 戴虹,向俊杰,陶然.合金钢轨闪光焊灰斑缺陷研究[J].西南交通大学学报,1997,32(3):336-340.DAI Hong,XIANHG Junjie,TAO Ran.On falt spot in fFlash welded joints of alloy steel rails[J],Journal of Southwest Jiaotong University,1997,32(3):336-340. 侯启孝,许广德,王春孝,等.控制钢轨接触焊灰斑的正交优化研究[J].铁道学报,1997,19(1):122-128.HOU Qixiao,XU Guangde,WANG Chunxiao,et al.Orthogonal optimization research on controlling grey spots in rail resistance welding[J].Journal of The China Railway Society,1997,19 (1):122-128. 吕其兵,谭克利,戴虹.基于最大输出功率的高效钢轨交流闪光焊工艺[J].西南交通大学学报,2005,40(1):122-125.LU Qibing,TAN Keli,DAI Hong.High productivity procedures of flash welding or rails based on maximum output power[J].Journal of Southwest Jiaotong University,2005,40(1):122-125.
点击查看大图
计量
- 文章访问数: 1593
- HTML全文浏览量: 64
- PDF下载量: 375
- 被引次数: 0