基于最大输出功率的高效钢轨交流闪光焊工艺
High Productivity Procedures of Flash Welding or Rails Based on Maximum Output Power
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摘要: 针对目前国内大量使用的К型交流钢轨闪光焊机,根据焊接主回路等效电路建立了最大功率输出和高 效焊接控制的数学模型,编制了过程控制程序.采用К900钢轨焊机设置不同的高压阶段焊接电流进行试验,以 测量在相同烧化量时的高压阶段时间.试验表明,当高压阶段焊接电流接近设备最大功率输出的焊接电流时,高 压阶段焊接时间较短.在高压阶段和低压阶段的前期,采用基于最大输出功率的高效焊接控制模型,可以快速加 热钢轨,缩短焊接时间,提高焊接生产率.Abstract: According to equivalent circuit of the main welding circuit, a mathematic model was derived for maximum output power of theК-type alternative current rail flash butt welding machines. Based on the model, a high efficiency welding procedure was proposed, and the control program was designed. Experiments were conducted on aК900 rail flash welding machine by setting different welding currents at high voltage stages to determine the time at this stage. The experimental results indicate that welding time at high voltage stages is short when welding current at high voltage stage is close to the welding current corresponding to highest output power of the machine. Therefore, with the proposed procedure, the rail under welding can be heated fast, shortening the welding time and increase the productivity.
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Key words:
- high efficiency welding /
- output power /
- control /
- mathematic model /
- rail flash butt welding
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